NHTSA complaint #11521436

Owner complaint summary

On January 1, my wife was returning home from a grocery run when our 2019 Forester’s dashboard suddenly lit up like a Christmas tree--Check Engine, EyeSight, Anti-Lock Brakes, Anti-Skid, and blue Temperature lights all came on simultaneously. The Forester did not lose any appreciable power but the heater stopped working and was only blowing cold air. My wife was only a couple of miles away and brought it straight home. I checked under the hood but had no idea what was going on, so I drove it over to my local Autozone for a scan, and it came back with the 'P26A3' Code, as well as 'P3300,' and 'P2100' (Throttle Control Motor-Circuit Open). I brought our Forester back home, did some online research, and discovered that this code typically indicates a thermal control valve assembly (TCVA) failure. Our vehicle's 60,000-mile powertrain warranty had just expired but fortunately, we live near a reputable repair shop which was able to take the Forester in the next day, confirm the codes and TVCA failure, and then make the repair. Further research revealed that this appears to be a widespread quality control problem and typically costs affected owners between $1,100 and $2,000 to fix beyond the expired standard 35,000 mile /60,0000 mile powertrain warranties. In fact, there is a Subaru Forester Owners thread that runs over 33 pages with 654 posts from other owners throughout the world reporting the very same failure over the past year, nearly always between 50,000 and 70,000 miles. (https://www.subaruforester.org/threads/2019-thermo-control-valve-assembly-and-warranty-merged-thread.823510/) This past week, a friend of mine who's an old school mechanic, took the old TCVA apart and discovered that coolant had actually leaked into the part's internal electronics and shorted them out, causing the failure. He was amazed that the short circuit did not damage my Forester's computer. It's certainly a design and manufacturing defect and a recall should be issued by Subaru.