NHTSA complaint #11564327

Owner complaint summary

The front upper control arms on the vehicle failed at around 50,000 miles. The control arms failed with the same symptoms described in Tesla's service bulletin [XXX] ). However, despite the service bulletin stating that the correction was to reseal the area around the ball joints, Tesla's service team told me that they no longer do that because they found out that the problem would reappear if they only reseal them. That they instead replace the front upper control arms with a newer version. They billed me $181.44 for that work despite having a service bulletin for the issue and despite it being a widespread issue with the early failure of those control arms. I was lucky that I had this issue addressed when it only made noise and did not wait for the suspension component to structurally fail, which would have resulted in a crash. I have the invoice and the written communication between myself and Tesla. However, when submitting this incident form on NHTSA's website, the Upload Files section wasn't working in Chrome or Firefox on Windows. Clicking the "Upload Files" button on this web form just made the button disappear and nothing else happened. If it is helpful, I'd be happy to share the invoice and written communication between myself and Tesla with NHTSA. Please let me know if that's needed. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)