NHTSA complaint #11709131

Owner complaint summary

NOTE: This has not happened to me yet, but it appears that most Corollas manufactured before 2022 or 2023 have this issue. However I did recently flush the fluid from my clutch system and it was very clearly contaminated, possibly indicating early evidence of a failure. Clutch system, specifically the slave cylinder is faulty on these vehicles. It is a known issue on these cars that the clutch slave cylinder (inside the transmission) is made out of resin and fails. When the slave cylinder fails, brake fluid from the shared clutch/brake reservoir leaks out onto the clutch and flywheel, damaging them and resulting in an expensive repair. In addition to this, the brake fluid leak results in a "low braking power" message on the dashboard, indicating a problem with the braking system. Obviously this is a safety issue that could cause an accident. This issue has been confirmed by many dealers and the solution is to replace the slave, clutch, and flywheel and flush & refill the brake fluid reservoir. The vehicle has not been inspected by the dealer as of yet, but in the interest of safety I am considering an early replacement of the cylinder. The only warnings of this issue are a clutch stuck to the floor, and in some cases a "low braking power" warning on the dashboard. A low brake fluid level may also be an indicator of this issue if caught in time. Incident report below is of the clutch flush, showing the contaminated brake fluid from the clutch hydraulic system. It's important to note that flushing the clutch is not a recommended maintenance item at any point on these vehicles as it is expected to be done with the braking system, although that won't remove contaminants from the clutch cylinder.