NHTSA complaint #11723848

Owner complaint summary

The 3.8L Lambda II GDI V6 engine suffered catastrophic failure at approximately 102,000 miles. The root cause is excessive oil consumption documented by an independent repair shop well before the 100,000-mile powertrain warranty expired. At 81,207 miles, during a routine oil change, the mechanic checked oil level before draining and found nothing on the dipstick. Only about 3 quarts drained from an engine with 6.9-quart capacity, meaning nearly 4 quarts were consumed since the last change. This finding repeated at 88,408 miles, with the shop documenting it was the second time oil was critically low. Both events occurred within the powertrain warranty. Original invoices are available for inspection. At no point during ownership did the vehicle display any warning — no low oil level indicator, no low oil pressure warning, no check engine light — despite oil levels falling dangerously low on multiple documented occasions. The absence of any driver alert while the engine operated with less than half its required oil is a serious safety deficiency. The engine failed on while driving with passengers including three young children, causing complete loss of power and requiring an emergency pullover. Loss of engine power at speed creates serious crash risk. The vehicle was serviced at an authorized Kia dealer at 60,449 miles where a 60K service, multi-point inspection, and recall SC243B were performed. The dealer made no mention of oil consumption, did not reference TSB ENG222 (addressing excessive consumption across multiple Kia engine families), and did not perform an oil consumption test. Kia Consumer Affairs refused to submit a goodwill claim and closed the case, citing incomplete oil change documentation — despite the defect being documented within warranty. Excessive oil consumption in 2020-2021 Tellurides appears systemic based on numerous owner reports describing the identical pattern: extreme consumption, no dashboard warnings, and eventual engine failure.