NHTSA complaint #11753364

Owner complaint summary

The Front Passenger Safety Restraint System failed prematurely on my 2019 Tesla Model 3 at only 23,105 miles, triggering the alert 'Alerts - Seats - Front passenger safety restraint system issue/Service is required' and disabling passenger airbag functionality. Upon inspection, Tesla Service quoted $1,285.13 out-of-pocket to repair the system. While the root failure involves a $12 occupant occupancy sensor (Part #1099592-00-F), Tesla's mandatory service procedures require a full subsystem revision cascade to fix it. Specifically, under 'Replace Occupant Classification System (OCS) of Front Passenger Seat while Servicing Subcomponents' and 'Update Front Passenger Airbag to Maintain Compatibility with Front Passenger Seat,' Tesla requires replacing the right-hand seat harness assembly (Part #1489060-03-G) and the complete Front Passenger Airbag (Part #1077823-00-G) solely to maintain hardware compatibility with the revised sensor. Because Tesla redesigned subcomponent hardware without offering a backwards-compatible replacement sensor for earlier Model 3 production units, restoring a critical primary safety system creates an exorbitant financial barrier, forcing the vehicle to be operated with disabled airbags.