NHTSA complaint #11765089

Owner complaint summary

The front suspension became loose and produced a clunk while driving. The vehicle was taken in the same day. Two independent shops examined it and neither could perform the repair. One reported that a nut for the lower suspension link fasteners was still loose inside the vehicle structure and could be heard moving, and that the cause was unknown. The vehicle was then taken to a manufacturer service center. Its printed factory invoice diagnosed that the captive nuts for the lower subframe links had failed. The front subframe, both front lower lateral links, the front lower compliance link assemblies and the front aero shield were replaced, followed by a four-wheel alignment and a post-repair test drive. There was no collision, no impact damage and no tampering. The failure occurred at approximately 41,766 miles. SAFETY RISK: the lower lateral and compliance links locate the front wheels. Fasteners securing them backing out or failing can allow a link to separate from the subframe, shifting alignment and affecting steering control. This vehicle is driven regularly at highway speed, often with driver assistance engaged, and by more than one driver in the household. A separation at speed could have caused a loss of control. WARNING SYMPTOMS: an audible clunk from the front suspension and a loose-feeling front end, first noticed shortly before the vehicle was taken in. No warning lamp or message appeared. CONFIRMATION: the failure was diagnosed and repaired by the manufacturer's own service center, and the diagnosis appears as printed text on the factory repair invoice, which is available. The replaced parts may no longer be available for inspection. This vehicle has no open or completed suspension recall. Existing recall campaigns covering front suspension lateral link fasteners on this model did not include it. The repair was paid out of pocket.